Side-Marker Lights

This is my first post since CoVid-19 completely took over the international conversation with cancelled professional leagues, concert tours and pretty much every other social outing. Boo hit the grocery for our usual restock and what she saw was out of a zombie apocalypse movie: partially filled carts strewn all over the place, shelves stripped to nothing in some areas (toilet paper?) and virtually untouched in others (fresh produce). And, of course, tons of people, having lost all sense of public-face calm, filling their carts with strange things like cases of Gatorade. People are weird when they're scared, or maybe they don't usually cook at home. Either way, the world is very odd today.

My employer has directed all of us to stay home and work remotely thru 3-April, so I expect I will be getting cabin fever stir-crazy quite soon. Since today is St. Patrick's Day, may we all have a little touch of the Irish luck and see this pandemic pass quickly. Anyway, where was I? Oh yeah. Side Marker Lights.

Side Markers - Original
When I first got Hapy, the side lights didn't work. I didn't think much of it since they were cracked and had nasty looking moss growing inside them anyway. Later, I removed them when I thought I was going to paint him. I got as far as priming him. I figure when I finally do get to painting him, I don't want to wrestle with the side markers. I figured I could do that now.

On the early bay-window bus, there is a single side marker light, located rear-ward of the rear tire, fairly low on the body. Each one is wired into the respective tail light for juice courtesy of the wiring loom. Or at least that's how they're supposed to be set up. Once I got into it, I discovered why my side markers didn't work: the wiring was gone. Just cut away. Oh well. No judging. I have done some things on this bus that will scratch some heads, but this left me with a puzzle.

Side Marker - Passenger Side

Without wiring, I decided that I would tap into the tail light, so I spliced off of both the housing ground and the running-light signal. This was fairly straight-forward with some female dis-connectors and some 16ga wire. Mounting the light was far more interesting. The old set up was falling apart when I took it off, and it was so long ago, I don't have a clear picture of how it was on there. If memory serves, the outer lens was held on with long screws run through the bulb-holder and into the side of the bus. When I tried to align the new holder, with the correct snap-in plastic buttons, there were no holes in the bus to pop them through. They had been filled with bondo prior to my getting Hapy. Sweet. I chose to drill holes where the holes should have been and then attach the holder with a pair of short screws through those holes. That mostly worked, and once the bulb was set I was able to successfully test that the wiring was good (see picture),

Side Marker - Driver Side
While pushing and shoving on the wiring harness near the driver side (looking for the side marker wires), I managed to cause a failure in the driver-side running light. I looked at the wiring diagram, and it looks like that bulb has it's own fuse and circuit from the fuse box. Since the fuse box only has, like, 12 fuses, I thought this was super weird. I was not going to run a new wire from the fuse box and this was not going to be the watershed moment where I decide to replace the whole harness (which, if you remember, I got when the ignition fried, and cannot return). Instead, I did a classic DPO move. I changed the wiring for the passenger-side side marker into a 2-wire splice, running a long wire along the original harness over the engine hatch to the driver-side tail light. At this point, I made a second 2-wire splice, sending one into the running light in the tail light housing and one to the side-marker.

Unlike the passenger side, the driver side had all of the correct holes. Unfortunately, this install showed that the replacement parts do not have a "pop-in" plastic nub that is long enough to actually snap the housing into place. Since the nubs are easily removed, I simply pushed a bolt through the housing and the side of the bus and threaded on a washer and nut from inside the engine compartment. I popped in a bulb, tested and then shifted to the lens. The lens set on easily enough, though they do not ship with screws/bolts so you're on your own for those. Once all assembled, I re-confirmed the running lights work all-around (again, see picture).

K'Lack Came Back
I intend to continue doing these low-risk things until I am ready to tackle 2 big projects on Hapy: (1) re-wiring the front-to-rear using a cable and (2) implementing a defroster. Both of those will be big, and I'd like some dry weather before I start them. But first, we finally got K'Lack (our TDI wagon) back from the transmission shop. Recall that K'Lack was suffering a form of morning sickness, being unwilling to shift out of first on cold mornings. I thought it was from old activators inside the transmission, so we took it back to the rebuilder to swap them out. That wasn't it. After 2 months of trying to figure out the mystery, they discovered that the rebuild kit they were sent for the rebuild a year ago was for a 01P not a 01M transmission. After trying everything else, they pulled the transmission, rebuilt it again and compared the servos to the ones they removed and learned that they are different sizes, but barely noticeably. Anyway, with K'Lack back in service, I can pull Oliver (the MGB) off the road and fit him with a catalytic converter before he is due for Oregon DEQ in May.

Remember how at the end of the TDI retrospectives (here) I said that there would be a gap in postings for a while as my projects got spun back up? Well, I think that's finally going to happen now that K'Lack is back. With 2 operational cars, K'Lack and Flash, I can comfortably take Oliver and Hapy out of service. So, the project fun is about to begin, but that means that the blog silence is as well.

Thanks, as always, for following along. There will be more when something I haven't started yet is close to completion. Wash your hands, for 20 seconds, many times a day, my friends --