Prepping for Paint

While working on the windshield washer effort, I got to thinking about the paint on the front of the bus. Those 2 tiny nozzles were original as is the paint on most of the bus, and the paint is in about as good a shape as those nozzles were: barely functional. So, once I got the washer bits done, I resolved to getting the paint looked at and decided that I was going to prep and paint the nose.

Organization is Key

headlight can rust
from 12 o'clock to 5

One thing that John Muir was always harping about was the need to properly tag and bag your bits an pieces. I wholeheartedly agree. No matter how optimistic you are about spending every spare moment on your project, things come up. There's a Bruin game on tv or there's a freak snowstorm you want to go play (or have to work) in. So, as bolts come off, collect them into zip-lock baggies and write with a Sharpie on the bag what the bits are for. The only exception to following this religiously is when you can thread the bolt back into its originating location (bumper bolts, eg) where they won't get in the way, or lost.

Beyond the baggies, the parts I removed needed to be categorized. Some things, like the front bumper, don't need any additional work done to them except maybe a soap-water wash or a polish. Others, like the headlamp cans need to be rust sanded, primed and painted. A final pile was created for those things which just needed to be replaced because they were beyond rust repair or a replacement was less expensive than trying to save the old part.

Removing the Bright Work

turn signal during removal

I love that British phrase for what we colonists call "the chrome pieces". Bright work sounds so much more refined. Rather than tape off things, I chose instead to remove everything and go deep on rust while I was at it. The front bumper goes first with 8 bolts: 2 each under the doors and then 2 each on either side of the belly pan. I'd hand-painted it with white rustoleum paint (see Front Bumper part 4) about a year ago. It held up okay, but the white looks dirty already. I guess I should have washed it more often. Regardless, I set the bumper into the back of the bus to start the wash/polish pile.

Once the front bumper was off, I pulled the headlight surrounds (one Phillips-head bolt and it pops out), headlamps and the cans. The original cans have rust spots on them, and the body cavities where the cans reside have a little too. Considering the bus is 40+ years old, I thought that was a really good sign. The headlight surrounds went with the front bumper. As I pulled the cans out of the nose of the bus, I labeled which side each can came from. I separated the bolts and spring and put all of that stuff into a single headlamp baggie. The cans started the rust treat pile. Next, I removed the front turn signals. The lenses are good, but filthy (clean/polish pile) but the housings were spotted with rust. I simply touched the reflector with a finger and it started flaking off. So, the turn signal housings started the "replace" pile. The housings were then joined by the fresh-air vent intake: rust appeared on the back/inside, and a replacement is available at busdepot.

stripped of what could be removed
and the sanding started

The last thing to remove (in my case) is the spare tire hanger. Held on by 3 thick screws, the tire mount appears more universal than I'd realized. It had a dusting of surface rust / patina in a few areas, but, again, it was in great shape for its age. Clearly, it wasn't original, though, as I found a sloppy peace sign had been spray-painted on the nose prior to the tire mount being installed. The tire mount went into the rust treat/paint pile and the screws into a baggie.

Now, the nose is ready for paint. Except... the windshield is still in... and won't it look funny if just the nose is painted, and the doors that match up against the nose aren't? The story continues next time.